The CNC profile gear grinding machine integrates heavy duty precision hydrostatic guideways, a dual-worm hydrostatic rotary table, an
on-machine measuring system, full closed-loop control, and multi-functional gear grinding software, ensuring outstanding reliability and long-term precision stability.
The
CNC profile gear grinding machine is designed for high precision grinding of
external cylindrical gears (optional inner grinding arm and head available).
It is widely used in mechanical presses, construction machinery slewing bearings, shield machine main bearings, wind turbine gearboxes, and mining machinery.
The gear grinding machine base and column are optimized through multiple design methods, ensuring dynamic and static rigidity. Key components adopt backlash elimination and locking technology, significantly enhancing vibration resistance and reducing grinding chatter.
Equipped with a dual-worm, dual-gear backlash-free rotary table with gear pair accuracy up to DIN 2, the machine guarantees outstanding stability and precision in large-scale gear grinding.
|
|
SKMC-1250(1600*)/10 |
SKMC-2000/16 |
SKMC-3000/20 |
SKMC-4000/30 |
SKMC-5000/35 |
| Max. Outer Gear Tip Diameter (mm) |
ø1250(ø1600*) |
ø2000 |
ø3000 |
ø4000 |
ø5000 |
Min. Outer Gear Root Diameter (mm)
|
0 |
0 |
ø500 |
ø1000 |
ø1600 |
Stroke Length (mm)
|
1000(1500*) |
1000(1500*) |
1000(1500*) |
1500(2000*) |
1500(2000*) |
Wheel Center to Table Height (mm)
|
500-1500(2000*) |
500-1500(2000*) |
600-1600(2100*) |
800-2300(2800*) |
800-2300(2800*) |
Max. Module (mm)
|
30 |
30(40*) |
| Max. Helix Angle (°) |
±35 |
| Max. Grinding Wheel Diameter (mm) |
ø400 |
ø450 |
| Max. Grinding Wheel Width (mm) |
80 |
80(120*) |
| Wheel Spindle Power (kW) |
24 |
24(37*) |
| Rotary Table Diameter (mm) |
ø1000 |
ø1600 |
ø2000 |
ø3000 |
ø3500 |
| Max. Table Load(kg) |
8000 |
12000 |
20000 |
30000 |
50000 |
| Machine Weight (kg) |
35000 |
45000 |
60000 |
75000 |
90000 |
| Machine Dimensions (L × W × H) (m) |
7x6.5x4.5 |
8x8x5 |
9x8.5x5.5 |
13x11x6 |
15x12x6.5 |
The machine adopts advanced precision feed technology:
Δ the X and Z axes are equipped with roller/hydrostatic guideways, providing high feed resolution, low friction, and long service life.
Δ The hydrostatic guideways integrate sealing technologies such as negative-pressure suction and positive-pressure air rings to ensure efficient oil return inside the oil chamber.
Δ In addition, closed-loop control with grating scales and real-time compensation guarantees high positioning accuracy and repeatability throughout operation.
Precision Design and Error Compensation
Δ Critical components undergo proactive precision design during manufacturing, assembly, and commissioning, ensuring strict control of errors throughout the entire process.
Δ An integrated on-machine measuring system detects machining errors in real time and compensates the grinding system, enabling fully closed-loop processing.
Δ By comparing offline gear inspection reports, the machine can be calibrated and compensated for residual errors, further enhancing machining accuracy and long-term stability.
Multi-Functional Gear Grinding Software
The machine features multi-shape and helix modification functions, along with a built-in process expert library to enhance grinding quality.
It supports a maximum gear tip diameter of 2000 mm and a maximum module of 30 mm, fully demonstrating the capabilities of this heavy duty CNC gear grinder.
You can click on the image above for details.
Wuxi GEEPRO Machinery Import & Export Co., Ltd was established in 2016, with the research, development, processing and sales of gears and gear machinery and equipment as the main business direction, exporting to South Africa, Azerbaijan, Algeria, Iran, Turkey, the Netherlands, Germany, Mexico, Thailand, Russia, Belarus and other countries.
The company's main products are CNC gear processing machine tools, including CNC hobbing machine, gear shaping machine,gear grinding machine, worm wheel grinding machine, gear chamfering machine, honing machine, etc., in response to a wide range of customer needs, based on the customer, to provide accurate solutions.
We GEEPRO have participated in many international exhibitions, including in Russia, Singapore, China, Europe, etc.
Q: What is the warranty period?
A: We offer a warranty service for all purchased products ranging from 12 to 24 months, ensuring you are worry-free during the use of our equipment. Choosing us means choosing a long-term and reliable partner.
Q: What is the delivery time?
A: For in-stock items, we guarantee delivery within 1-2 months; for custom-manufactured products, we commit to delivering within 5-6 months. No matter how urgent your needs are, we can respond quickly to ensure your project proceeds on schedule.
Q: Do you provide after-sales service?
A: Yes, we provide comprehensive after-sales services, including but not limited to timely supply of spare parts, online technical support, on-site installation and commissioning, as well as operational training. We strive to offer you the most thoughtful service support to ensure the efficient operation of equipment and assist in the continuous growth of your business.
Q: What additional products or services do you offer?
A: we also provide "turnkey" engineering services, customizing automated production lines according to customer needs to ensure seamless integration with existing production processes. We are committed to offering complete solutions to every customer, helping you achieve maximum production efficiency.
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