Zf400 CNC 6 Axis Customized Model Vertical Miid-Size Gear Making Processing Hobbing Machine

• Customization: Available
• After-sales Service: Available
• Warranty: 1 Year
• Model NO.: ZF400
• Type: Gear Hobbing Machine
• CNC or Not: CNC
• Voltage: 380V
• Certification: CE, ISO9001, TUV
• Service: Over Sea Service
• System: Siemens 828d
• Total Power: 60kw
• Weight: 10000kg
• Max. Module: 10
• Transport Package: Standard Export Box
• Specification: Standard
• Trademark: GEEPRO
• Origin: China
• HS Code: 8461461900
• Production Capacity: 200PCS/Year
• Package Size: 307.00cm * 269.50cm * 288.00cm
• Package Gross Weight: 10000.000kg

Product Description

Introduction:

ZF400 CNC 6-axis Customized Model Vertical CNC Gear Hobbing Machine is engineered with precision and high - speed operation in mind. Its core functionality lies in the production and machining of an extensive range of gear - related components. This encompasses cylindrical spur gears, where the teeth are parallel to the gear axis, and helical gears, which feature angled teeth for smoother and quieter power transmission.
For synchronous drive systems, it is adept at manufacturing gears integral to synchronous belt wheels, ensuring accurate synchronization and efficient power transfer. Spline gears, characterized by their multiple key - like protrusions along the shaft, can also be precisely machined. In addition, the machine is well - equipped for the production of worm gears, which are crucial in applications requiring high reduction ratios and self - locking mechanisms. Drum parts, often utilized in industrial machinery for tasks such as material handling and mechanical actuation, are also within its processing scope. This machine not only serves mass production requirements but also plays a pivotal role in research and development endeavors, enabling the exploration of innovative gear designs and manufacturing techniques.

Product features:

Hydraulic Cutter Bar System:
The cutter bar utilizes hydraulic pressure for automatic tightening and relaxation. This feature significantly simplifies tool changing for users, reducing the time spent on tool adjustment.
Direct-Driven Y-axis:
The Y-axis of the CNC gear hobbing machine is directly actuated by a servo motor. This direct-drive mechanism ensures high precision in tool shifting. It also extends the tool's service life and maintains the overall cutting rigidity of the machine.
Optional Precise Secondary Tooling Setting:
An optional precise secondary tooling setting device is available for the CNC gear hobber. This device enables precise secondary hard scraping of hard tooth surfaces, catering to specific machining requirements.
Rotating Top Tailstock  Center:
Influenced by the weight and size of the workpiece, and designed by engineers, the centers have a swivel function to make heavy workpieces easy to install.

 

ZF400 The main technical parameters
The largest processing module	Mn	10
The largest machining diameter	mm	400
Tilt angle of tool rest	deg	45L/R
Axial stroke	mm	300
Maximum speed of workpiece shaft	rpm	90
Maximum speed of hob shaft	rpm	1250
Distance from hob center to workbench center	mm	35-265
Total power	Kw	60
Maximum hob diameter∗length	mm	160∗200
Specification of tool bar	mm	27.32.40
Machine tool appearance size	mm	3070×2695×2880
Total weight of machine tool	Kg	10000

Δ The following gear parts are machined using the generating method: spur gears, helical gears (shaft gears, disc gears), worm gears, small-taper gears, crown gears, splines, sprockets, and synchronous pulleys.

Δ High precision, high rigidity, and quickly replaceable hobbing fixtures can be used to meet the needs of high precision and high flexibility machining.

Δ The tool spindle is driven by a servo motor and is equipped with an automatic spindle overload detection and alarm system.

Δ An automatic chip conveyor automatically removes iron particles.

Δ All moving parts of the machine tool are reliably protected or sealed to prevent damage.

 

The processing workpiece

You can click on the image above for details.

 

Wuxi GEEPRO Machinery Import & Export Co., Ltd was established in 2016, with the research, development, processing and sales of gears and gear machinery and equipment as the main business direction, exporting to South Africa, Azerbaijan, Algeria, Iran, Turkey, the Netherlands, Germany, Mexico, Thailand, Russia, Belarus and other countries.

The company's main products are CNC gear processing machine tools, including CNC hobbing machine, gear shaping machine,gear grinding machine,  worm wheel grinding machine, gear chamfering machine, honing machine, etc., in response to a wide range of customer needs, based on the customer, to provide accurate solutions.

Exhibition

 

We GEEPRO have participated in many international exhibitions, including in Russia, Singapore, China, Europe, etc.

Q: What is the warranty period?

A: We offer a warranty service for all purchased products ranging from 12 to 24 months, ensuring you are worry-free during the use of our equipment. Choosing us means choosing a long-term and reliable partner.

Q: What is the delivery time?

A: For in-stock items, we guarantee delivery within 1-2 months; for custom-manufactured products, we commit to delivering within 5-6 months. No matter how urgent your needs are, we can respond quickly to ensure your project proceeds on schedule.

Q: Do you provide after-sales service?

A: Yes, we provide comprehensive after-sales services, including but not limited to timely supply of spare parts, online technical support, on-site installation and commissioning, as well as operational training. We strive to offer you the most thoughtful service support to ensure the efficient operation of equipment and assist in the continuous growth of your business.

Q: What additional products or services do you offer?

A: we also provide "turnkey" engineering services, customizing automated production lines according to customer needs to ensure seamless integration with existing production processes. We are committed to offering complete solutions to every customer, helping you achieve maximum production efficiency.