5 Axis Vertical CNC Internal Straight Gear Forming Grinding Machine

• Customization: Available
• After-sales Service: Available
• Type: Gear Grinding Machine
• Model NO.: GIV500
• CNC or Not: CNC
• Voltage: 380V
• Certification: CE, ISO9001
• Outer Diameter of Workpiece: 580mm
• Inner Diameter of Workpiece: 500mm
• Modules: 1-8mm
• Axis: 5 Axis
• Transport Package: Wooden Case Package
• Specification: standard
• Trademark: GEEPRO
• Origin: China
• Production Capacity: 200PCS/Year
• Package Size: 305.00cm * 252.00cm * 305.00cm
• Package Gross Weight: 15000.000kg

Product Description

The KIV-500 vertical gear grinding machine arranged with 5 axis CNC concept. It is equipped with self developed dialogue software featuring user friendly interface, data storage, automatic compensation, and profile and lead  modification features. Using a compound grinding center concept and a single diamond dressing roller, the machine can generate straight lines, arcs, involute profiles, and complex combined curves in any direction. Stable dressing quality with excellent repeatability and optimized dressing disc tool life features. It achieves standard Grade 4 for ISO Class gear machining accuracy.

First, a CNC grinding wheel is shaped according to the required tooth profile of the gear ring using a grinding wheel dresser, and then the gear ring is ground using the shaped grinding wheel. Compared with traditional grinding methods, this method has the advantages of high grinding efficiency, high tooth profile accuracy, simple machine tool mechanism, and convenient debugging, use and maintenance, making it suitable for mass production of high precision gear rings.
 

 

Technical Parameters

Outer diameter of workpiece	Φ580mm
Inner diameter of workpiece	500mm
Spiral angle of grinding wheel	±30°
Up and down displacement of grinding wheel	600mm
Diameter of grinding wheel	Φ50-180mm
modules	1-8mm
Division number	Any number
Max.speed of grinding wheel	12000 rpm
Center to center spacing of rotation of the grinding wheel to the center to center spacing of rotation of the workpiece	-16-284mm
Max.power of spindle	3.7kw
Max loading capacity	100kg
weight	15T
Overall dimension	3050*2520*3050mm

 

Product Description

 

The control system employs an 8070 CNC system manufactured by the Spanish company Fagor, driven by imported servo motors. The system operates automatically under program control and features power outage and power failure protection, zeroing, and fault diagnosis functions. It includes a built-in PLC and RS232 communication interface.

Computer aided programming is used, with our self-developed automatic programming software featuring a human-machine interface, menu-driven input, and storage of machining parameters.

The machine tool has an automatic gear setting function.

The machine tool uses diamond roller dressing wheels and achieves normal shaping through a three-axis CNC linkage system.

The diamond roller swing axis (C-axis) is driven by an AC servo motor through a high precision worm gear pair, with semi-closed-loop control. During grinding wheel dressing, the rotation angle range is ±90º.

The machine tool grinding spindle features AC frequency conversion speed regulation, enabling constant surface speed grinding.

This machine tool uses diamond rollers to dress grinding wheels, achieving normal shaping through a CNC three axis linkage.

Advantages:
1. Reduces the requirements on the profile shape of the diamond rollers, extends their service life, and significantly reduces operating costs.

2. The same diamond roller can dress straight lines, arcs, involutes, and their combinations in any direction, and the tooth profile is unaffected by wear on the diamond roller shape, resulting in high dressing accuracy.

3. The dresser is mounted on the left side of the longitudinal movement axis, relatively fixed to the workpiece mounting position, improving the accuracy and stability of the grinding process.

 

Package

 

Related Gear Machines

 

You can click on the image above for details.

Company Profile

 

We GEEPRO have participated in many international exhibitions, including in Russia, Singapore, China, Europe, etc.

FAQ

Q: What is the warranty period?

A: We offer a warranty service for all purchased products ranging from 12 to 24 months, ensuring you are worry-free during the use of our equipment. Choosing us means choosing a long-term and reliable partner.

Q: What is the delivery time?

A: For in-stock items, we guarantee delivery within 1-2 months; for custom-manufactured products, we commit to delivering within 5-6 months. No matter how urgent your needs are, we can respond quickly to ensure your project proceeds on schedule.

Q: Do you provide after-sales service?

A: Yes, we provide comprehensive after-sales services, including but not limited to timely supply of spare parts, online technical support, on-site installation and commissioning, as well as operational training. We strive to offer you the most thoughtful service support to ensure the efficient operation of equipment and assist in the continuous growth of your business.

Q: What additional products or services do you offer?

A: we also provide "turnkey" engineering services, customizing automated production lines according to customer needs to ensure seamless integration with existing production processes. We are committed to offering complete solutions to every customer, helping you achieve maximum production efficiency.